6.2 Cleaning the printer

Periodic (every month) cleaning is necessary to use the printer in good condition.

Do not insert or drop metal or flammable objects into the printer through openings such as a fresh air inlet. It could lead to an electric shock or fire.
If foreign substances or liquids such as water entered the printer, do not use the printer as it is. It could lead to an electric shock or fire. Immediately turn OFF the power switch, disconnect the power plug from the electric socket, and contact your local MUTOH dealer.
When cleaning the printer, be sure to turn OFF the power and disconnect the power plug.
Do not use volatile solvents such as thinner, benzene, or alcohol. These solvents could cause damage to the paint.
Be careful that no moisture enters the printer. There is a possibility that the electric circuit inside the printer is short circuited.
Do not open covers attached using screws under any circumstances. This may cause an electric shock or a malfunction.

This section describes how to clean each part of the printer.

6.2.1 Cleaning the outer case

This sub-section describes how to clean the outer case.

Wipe out dust and dirt attached to the outer case by using a soft cloth.

graphics\VJ1604A605A.gif

6.2.2 Cleaning the inside of the printer

This sub-section describes how to clean the inside of the printer.

Follow the procedure below.

1Open the front cover.
graphics\VJ1604A400A.gif
No.
Name
1
Front cover
2Remove paper powder and dust attached to the pressurizing rollers using a soft brush.
Do not blow paper powder inside the printer using tools such as an air duster. It may cause an abnormal noise from the inside of the printer.
graphics\VJ1604A606A.gif
No.
Name
1
Pressurizing rollers
3Apply a damp and tightly squeezed soft cloth to wipe out paper powder and ink attached to the platen and media guide.
graphics\VJ1604A607A.gif
No.
Name
1
Platen
2
Media guide
4Apply a damp and tightly squeezed soft cloth to wipe off the dirt of the unpainted (silver color) area in the center of the grid roller.
graphics\VJ1604A608A.gif
No.
Name
1
Grid roller

6.2.3 Head cleaning

If printed data is blurred or lacks part of it, clean the print head surface and nozzle (Head cleaning).

Follow the procedure below to perform Head cleaning.

When not using the printer for over one week, perform head cleaning once a week. Otherwise, the print heads may become clogged and impossible to obtain best printing result.
Remove media when cleaning.
Cleaning with media loaded may lead to contact between the print head and media.
1Confirm that the operation panel is Normal.
2Check that the media loading lever is lowered.
3Press the [>] key on the operation panel to select the cleaning mode.
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4Press the [Cleaning] key on the operation panel for at least 2 seconds.
graphics\VJ1204P012J.gif
Start Head cleaning.
"Cleaning **%" is displayed on the operation panel.
After Head cleaning is complete, the operation panel shifts to Normal.
If blurs or lacking parts in printed media do not disappear with one time of Head cleaning, perform Strong cleaning.
If blurs or lacking parts in printed media do not disappear with several times of Head cleaning, refer to "7 Troubleshooting", and take appropriate measures.

6.2.4 Cleaning the cleaning wiper

This sub-section describes how to clean the cleaning wiper.

(1) Cleaning time

Once a week, or when blurs or lacking parts appear on printed media after Head cleaning.

(2) Cleaning method

Follow the procedure below to clean the cleaning wiper.

Use the cleaning stick to clean the cleaning wiper.
For details of the cleaning stick, refer to "8.3 Supply list".
1If the printer is turned ON, make sure the following.
Printing or other operations are not in progress.
The operation panel display is Normal.
2Display the CR Maintenance menu on the operation panel.
a.Press the [Menu] key on the operation panel.
graphics\VJ1204P001J.gif
"Menu 1: Setup>" is displayed on the operation panel.
The operation panel shifts to the Setup menu display.
b.Press the [>] key on the operation panel.
graphics\VJ1204P008J.gif
"Set1: MediaType" is displayed on the operation panel.
c.Press the [+] key or [–] key to select "Set20: CR Maintenance".
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d.Press the [Enter] key on the operation panel.
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"CR Mainte.: Start" is displayed on the operation panel.
The display enters the CR Maintenance menu.
graphics\nzilg007.gif5.1.18 CR Maintenance menu
3Press the [Enter] key on the operation panel.
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Maintenance starts.
The print head moves to the left.
The cleaning wiper moves forward.
"CR Maintenance: End" is displayed on the operation panel.
4Open the maintenance cover on the right of the printer.
graphics\VJ1604A609A.gif
No.
Name
1
Maintenance cover
When cleaning the cleaning wiper
Do not touch the cleaning wiper and head cap unit.
Head cleaning may not be performed correctly because of oil from your hands.
Make sure to wipe the print head using the cleaning stick.
A wet cleaning stick may cause the print head to clog.
Do not reuse the cleaning stick.
Dust attached to the stick may damage the print head.
5Use the cleaning stick to remove the ink and dust on the cleaning wiper.
a.Cleaning wiper front side:
Wipe horizontally.
graphics\VJ1604A619A.gif
No.
Name
1
Cleaning wiper
2
Cleaning stick
3
Head cap unit
b.Cleaning wiper back side:
Wipe vertically.
graphics\VJ1604A620A.gif
No.
Name
1
Cleaning wiper
2
Cleaning stick
3
Head cap unit
6Close the right maintenance cover.
Close the cover firmly until it is locked.
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No.
Name
1
Maintenance cover
7Press the [Enter] key on the operation panel.
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The print head returns to its original position.
The cleaning wiper returns to its original position.
"CR Mainte.: Start" is displayed on the operation panel.
8Press the [Cancel] key on the operation panel several times.
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The printer enters Normal.
Cleaning of the cleaning wiper is complete.

6.2.5 Cleaning around the print head

This section describes how to clean around the print head.

(1) Cleaning time

When foreign objects, such as dust or ink causing omitted dots or ink drops are attached around the print head.

(2) Cleaning method

Follow the procedure below to clean around the print head.

Before starting to clean around the print head, read and understand this procedure, then clean promptly and accurately.
When cleaning around the print head, the print head cap must be removed and cleaning must be complete before the head dries. The recommended time for cleaning is about 15 minutes.
If cleaning exceeds 15 minutes, discontinue it by following steps 7 and 8. Perform Head cleaning, and then start cleaning around the print head again.
graphics\nzilg007.gif6.2.3 Head cleaning
Use the cleaning stick to clean around the print head.
For details of the cleaning stick, refer to "8.3 Supply list".
1If the printer is turned ON, make sure the following.
Printing or other operations are not in progress.
The operation panel display is Normal.
2Display the CR Maintenance menu on the operation panel.
a.Press the [Menu] key on the operation panel.
graphics\VJ1204P001J.gif
"Menu 1: Setup>" is displayed on the operation panel.
The operation panel shifts to the Setup menu display.
b.Press the [>] key on the operation panel.
graphics\VJ1204P008J.gif
"Set1: MediaType" is displayed on the operation panel.
c.Press the [+] key or [–] key to select "Set20: CR Maintenance".
graphics\VJ1204P003J.gif
d.Press the [Enter] key on the operation panel.
graphics\VJ1204P004J.gif
"CR Mainte.: Start" is displayed on the operation panel.
The display enters the CR Maintenance menu.
graphics\nzilg007.gif5.1.18 CR Maintenance menu
3Press the [Enter] key on the operation panel.
graphics\VJ1204P004J.gif
Maintenance starts.
The print head moves to the left.
"CR Maintenance: End" is displayed on the operation panel.
4Open the left maintenance cover.
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No.
Name
1
Maintenance cover
5Confirm, using a light such as a penlight, that there are no foreign objects, such as dust or ink attached to the following parts:
graphics\VJ1604A621A.gif
No.
Name
1
Around the print head
2
Head guide area
3
Nozzle
4
Dust, ink mass
When cleaning around the print head
Do not touch the nozzle of the print head.
Doing so may damage the print head.
Do not touch the head of the cleaning stick.
Oil on your hands may attach to the cleaning stick, causing damage to the print head.
Do not immerse the head of the cleaning stick in water.
Doing so may damage the print head.
Do not reuse the cleaning stick.
Dust attached to the stick may damage the print head.
6If foreign objects, such as dust or ink are attached to the print head, remove them using the cleaning stick.
graphics\VJ1604A622A.gif
No.
Name
1
Around the print head
2
Head guide area
3
Nozzle
4
Cleaning stick
7Close the left maintenance cover.
Close the cover firmly until it is locked.
graphics\VJ1604A617A.gif
No.
Name
1
Maintenance cover
8Press the [Enter] key on the operation panel.
graphics\VJ1204P004J.gif
The print head returns to its original position.
"CR Mainte.: Start" is displayed on the operation panel.
9Press the [Cancel] key on the operation panel several times.
graphics\VJ1204P005J.gif
The printer enters Normal.
Cleaning around the print head is complete.