6.2 Cleaning the printer

Periodic (every month) cleaning is necessary to use the printer in good condition.

Do not insert or drop metal or flammable objects into the printer through openings such as a vent.
It could lead to an electric shock or fire.
If foreign substances or liquids such as water entered the printer, do not use the printer as it is.
It could lead to an electric shock or fire.
Immediately turn OFF the power switch, disconnect the power plug from the electric socket, and contact your local MUTOH dealer.
When cleaning the printer, be sure to turn OFF the power and disconnect the power plug.
Do not use volatile solvents such as thinner, benzene, or alcohol.
These solvents could cause damage to the paint.
Be careful that no moisture enters the printer.
There is a possibility that the electric circuit inside the printer is short circuited.
Do not open covers attached using screws under any circumstances.
This may cause an electric shock or a malfunction.

This section describes how to clean each part of the printer.

6.2.1 Cleaning the outer case

This sub-section describes how to clean the outer case.

Wipe out dust and dirt attached to the outer case by using a soft cloth.

graphics\VJ1608A602A.gif

6.2.2 Cleaning the inside of the printer

This sub-section describes how to clean the inside of the printer.

Follow the procedure below.

1Open the front cover.
graphics\VJ1608A400A.gif
No.
Name
1
Front cover
2Remove paper powder and dust attached to the pressurizing rollers using a soft brush.
Do not blow paper powder inside the printer using tools such as an air duster.
It may cause an abnormal noise from the inside of the printer.
graphics\VJ1608A616A.gif
No.
Name
1
Pressurizing rollers
3Apply a damp and tightly squeezed soft cloth to wipe out paper powder and ink attached to the platen and media guide.
graphics\VJ1608A617A.gif
No.
Name
1
Platen
2
Media guide
4Apply a damp and tightly squeezed soft cloth to wipe off the dirt of the unpainted (silver color) area in the center of the grid roller.
graphics\VJ1608A618A.gif
No.
Name
1
Grid roller

6.2.3 Head cleaning

If printed data is blurred or lacks part of it, clean the print head surface and nozzle (Head cleaning).

Follow the procedure below to perform Head cleaning.

When not using the printer for a long period (one week or more), perform Head cleaning once a week.
If not performing Head cleaning, the print head is clogged. Doing so will preserve print quality.
Remove media when cleaning.
Cleaning with media loaded may lead to contact between the print head and media.
1Confirm that the operation panel is Normal.
2Check that the media loading lever is lowered.
3Press the [>] key on the operation panel to select the cleaning mode.
graphics\VJ1204P008J.gif
4Press the [Cleaning] key on the operation panel for at least 2 seconds.
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Start Head cleaning.
"Cleaning **%" is displayed on the operation panel.
After Head cleaning is complete, the operation panel shifts to Normal.
If blurs or lacking parts in printed media do not disappear with one time of Head cleaning, perform Strong cleaning.
If blurs or lacking parts in printed media do not disappear with several times of Head cleaning, refer to "7 Troubleshooting", and take appropriate measures.

6.2.4 Cleaning the cleaning wiper unit and around the print head

This section describes how to clean the cleaning wiper unit, surrounding area for the cleaning wiper unit, and around the print head.

(1) Cleaning time

Once a day, after operating for the day.

(2) Cleaning method

Follow the procedure below to clean the cleaning wiper unit, surrounding area for the cleaning wiper unit, and around the print head.

Use the following parts below to clean the cleaning wiper unit, surrounding area for the cleaning wiper unit, and around the print head.
Cleaning fluid
Cleaning stick
Plastic cup
Dropper
graphics\nzilg007.gif8.3 Options/Supply list
1Turn OFF the power of the printer.
graphics\nzilg007.gif3.2.2 Turning the power OFF
"CR Mainte.: Start" is displayed on the operation panel.
2Press the [Enter] key on the operation panel.
Maintenance starts.
The print head moves to the left.
The cleaning wiper moves forward.
"CR Maintenance: Wiper End" is displayed on the operation panel.
3Clean the cleaning wiper unit.
graphics\nzilg007.gif6.2.4.1 Cleaning the cleaning wiper unit
4Clean around the print head.
graphics\nzilg007.gif6.2.4.2 Cleaning around the print head
Press the [Cancel] key if cleaning the cleaning wiper unit and around the print head is not performed.
5After cleaning is completed, press the [Enter] key on the operation panel.
The cleaning wiper returns to its original position.
The print head returns to its original position.
The printer starts the procedure to turn the power OFF.
"Power Off" is displayed on the operation panel.
All the lamps on the operation panel and the LCD monitor are turned OFF.
The printer automatically turns the power OFF.

6.2.4.1 Cleaning the cleaning wiper unit

This sub-section describes how to clean the cleaning wiper and surrounding area.

Follow the procedure below to clean the cleaning wiper and the surrounding area.

1Open the maintenance cover on the right of the printer.
graphics\VJ1608A603A.gif
No.
Name
1
Maintenance cover
When cleaning the cleaning wiper
Do not touch the cleaning wiper and head cap unit.
Head cleaning may not be performed correctly because of oil from your hands.
Make sure to use a cleaning stick, and dip it in the specialized cleaning fluid (VJ-BIOINK1-CL), and then clean the wiper.
Wipe it a fluid other than the specialized cleaning fluid can cause the print head to clog.
Cleaning sticks can be used for about 1 week.
After 1 week, or when you cannot remove ink clumps, replace the cleaning stick.
2Dip the cleaning stick in the cleaning fluid, and remove the ink and dust on the cleaning wiper.
a.Cleaning wiper left side:
Remove the ink and dust from the front and back.
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No.
Name
1
Cleaning wiper left side
2
Cleaning stick
3
Head cap unit
b.Cleaning wiper right side:
Remove the ink and dust from the front and back.
graphics\VJ1608A622A.gif
No.
Name
1
Cleaning wiper right side
2
Cleaning stick
3
Head cap unit
c.Cleaning wiper unit right side surface:
Use your finger to slide the head cap unit to the right, and clean the right side surface of the cleaning wiper unit.
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No.
Name
1
Cleaning wiper right side surface
2
Cleaning stick
3
Head cap unit
d.Cleaning wiper unit lower groove:
Use your finger to slide the head cap unit to the right, and clean the cleaning wiper unit's lower side groove starting at the back and moving towards the front.
graphics\VJ1608A624A.gif
No.
Name
1
Cleaning wiper lower groove
2
Cleaning stick
3
Head cap unit
3Close the right maintenance cover.
Close the cover firmly until it is locked.
graphics\VJ1608A606A.gif
No.
Name
1
Maintenance cover
4Press the [Enter] key on the operation panel.
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The cleaning wiper moves inward.
"CR Maintenance: End" is displayed on the operation panel.
5Open the maintenance cover on the right of the printer.
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No.
Name
1
Maintenance cover
6Dip the cleaning stick in cleaning fluid, and clean the cleaning wiper unit's lower side groove, starting at the back and moving towards the front.
graphics\VJ1608A625A.gif
No.
Name
1
Cleaning wiper lowest groove
2
Cleaning stick
3
Head cap unit
7Using the dropper included with the printer, completely soak the head cap unit with cleaning fluid (1 ml to 2 ml).
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No.
Name
1
Dropper
2
Head cap unit
8Close the right maintenance cover.
Close the cover firmly until it is locked.
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No.
Name
1
Maintenance cover
Cleaning of the cleaning wiper and surrounding area is complete.
Clean around the print head continuously as shown below.
graphics\nzilg007.gif6.2.4.2 Cleaning around the print head

6.2.4.2 Cleaning around the print head

This section describes how to clean around the print head.

Follow the procedure below to clean around the print head.

Before starting to clean around the print head, read and understand this procedure, then clean promptly and accurately.
When cleaning around the print head, the print head cap must be removed and cleaning must be complete before the head dries.
The recommended time for cleaning is about 15 minutes.
If cleaning exceeds 15 minutes, discontinue it by following steps 4 and 5. Perform Head cleaning, and then start cleaning around the print head again.
graphics\nzilg007.gif6.2.3 Head cleaning
1Open the left maintenance cover.
graphics\VJ1608A607A.gif
No.
Name
1
Maintenance cover
2Confirm, using a light such as a penlight, that there are no foreign objects, such as dust or ink attached to the following parts:
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No.
Name
1
Around the print head
2
Head guide area
3
Nozzle
4
Dust, ink clump
When cleaning around the print head
Do not touch the nozzle of the print head.
Doing so may damage the print head.
Do not touch the head of the cleaning stick.
Oil on your hands may attach to the cleaning stick, causing damage to the print head.
Make sure to use a cleaning stick, and dip it in the specialized cleaning fluid (VJ-BIOINK1-CL), and then clean around the print head.
Wipe it a fluid other than the specialized cleaning fluid can cause the print head to clog.
Cleaning sticks can be used for about 1 week.
After 1 week, or when you cannot remove ink clumps, replace the cleaning stick.
3If foreign objects, such as dust or ink are attached to the print head, dip the cleaning stick in cleaning fluid and remove them.
graphics\VJ1608A609A.gif
No.
Name
1
Around the print head
2
Head guide area
3
Nozzle
4
Cleaning stick
4Close the left maintenance cover.
Close the cover firmly until it is locked.
graphics\VJ1608A610A.gif
No.
Name
1
Maintenance cover
5Press the [Enter] key on the operation panel.
graphics\VJ1204P004J.gif
The cleaning wiper returns to its original position.
The print head returns to its original position.
Cleaning around the print head is complete.